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超聲波清洗機的使用原理和分類及組成部件
來源:http://cyzb88.com/ 時間: 2024-10-26 瀏覽次數: 0
超聲波清洗機簡介
Introduction to Ultrasonic Cleaning Machine
經研究證明:超聲波作用于液體中時,液體中每個氣泡的破裂瞬間會產生能里極大的沖擊波,相當于瞬間產生幾百度的高溫和高達上千個大氣壓,這種現象被稱之為“空化作用”,超聲波清洗正是用液體中氣泡破裂所產生的沖擊波來達到清洗和沖刷工件內外表面的作用。
Through research, it has been proven that when ultrasound is applied to a liquid, the rupture of each bubble in the liquid produces a shockwave of immense energy, equivalent to instantly producing high temperatures of several hundred degrees and pressures of up to thousands of atmospheres. This phenomenon is called "cavitation", and ultrasonic cleaning uses the shockwave generated by the rupture of bubbles in the liquid to clean and flush the inner and outer surfaces of the workpiece.
超聲波在液體中傳播,使液體與清洗槽在超聲波頻率下一起振動,液體與清洗槽振動時有自己固有頻率,這種振動頻率是聲波頻率,所以人們就聽到嗡嗡聲。
Ultrasonic waves propagate in liquids, causing the liquid and cleaning tank to vibrate together at ultrasonic frequencies. When the liquid and cleaning tank vibrate, they have their own natural frequencies, which are sound wave frequencies, so people hear buzzing sounds.
超聲波是一種振動頻率高于聲波的機械波,由換能晶片在電壓的激勵下發(fā)生振動產生的,它具有頻率高、波長短、繞射現象小,特別是方向性好、能夠成為射線而定向傳播等特點。超聲波對液體、固體的穿透本領很大,尤其是在陽光不透明的固體中,,碰到活動物體能產生多普勒效應。因此超聲波檢測廣泛應用在工
Ultrasonic waves are mechanical waves with a vibration frequency higher than sound waves, generated by the vibration of a transducer chip under voltage excitation. They have the characteristics of high frequency, short wavelength, small diffraction phenomenon, especially good directionality, and the ability to propagate directionally as rays. Ultrasonic waves have a great ability to penetrate liquids and solids, especially in solids that are opaque to sunlight. When they come into contact with moving objects, they can produce Doppler effects. Therefore, ultrasonic testing is widely used in industrial applications
業(yè)、國防、生物醫(yī)學等方面。
Industry, national defense, biomedical and other fields.
超聲波清洗機采用超聲波清洗的原理,可以達到物件全面潔凈的清洗效果,特別對深孔,孔,凹凸槽清洗是最理想的設備,不影響任何物件的材質及精度。同時在生化、物理、化學、醫(yī)學、科研及大專院校的實驗中可作提取、脫氣、混勻、細胞粉碎、納米分解之用。
The ultrasonic cleaning machine adopts the principle of ultrasonic cleaning, which can achieve a comprehensive cleaning effect on objects, especially for deep holes, holes, and concave convex grooves. It is the most ideal equipment for cleaning, without affecting the material and accuracy of any objects. At the same time, it can be used for extraction, degassing, mixing, cell crushing, and nanodecomposition in experiments in biochemistry, physics, chemistry, medicine, scientific research, and colleges.
超聲波清洗機分類
Classification of Ultrasonic Cleaning Machines
1、按照用途超聲波清洗機分為:工業(yè)用超聲波清洗機、商用超聲波清洗機、實驗室用超聲波清洗機,家用超聲波清洗機等。
1. Ultrasonic cleaning machines are divided into industrial ultrasonic cleaning machines, commercial ultrasonic cleaning machines, laboratory ultrasonic cleaning machines, household ultrasonic cleaning machines, etc. according to their purposes.
2、按照容里超聲波清洗機分為:大型超聲波清洗機,中型超聲波清洗機,小型超聲波清洗機。其中容里從4升到幾百升不等。
2. According to Rongli Ultrasonic Cleaning Machine, it can be divided into large ultrasonic cleaning machine, medium ultrasonic cleaning machine, and small ultrasonic cleaning machine. The capacity ranges from 4 liters to several hundred liters.
3、按照功率超聲波清洗機分為:大功率超聲波清洗機,小功率超聲波清洗機和無加熱超聲波清洗機。其中,帶電加熱的超聲波清洗機的加熱功率從幾十瓦到幾千瓦不等。
3. According to power, ultrasonic cleaning machines are divided into high-power ultrasonic cleaning machines, low-power ultrasonic cleaning machines, and unheated ultrasonic cleaning machines. Among them, the heating power of the ultrasonic cleaning machine with electric heating ranges from tens of watts to several thousand watts.
超聲波清洗機組成部件超聲波清洗機的組成部件有:超聲波發(fā)生器、超聲波換能器、清洗水槽。
The components of ultrasonic cleaning machine include ultrasonic generator, ultrasonic transducer, and cleaning water tank.
超聲波發(fā)生器,通常稱為超聲波電箱、超聲波發(fā)生源、超聲波電源。它的作用是把我們的市電(220V或380V,50或60Hz)轉換成與超聲波換能器相匹配的高頻交流電信號。從放大電路形式,可以采用線性放大電路和開關電源電路,大功率超聲波電源從轉換效率方面考慮一般采用開關電源的電路形式。線性電源也有它特有的應用范圍,它的優(yōu)點是可以不嚴格要求電路匹配,允許工作頻率連續(xù)快速變化。前超聲業(yè)界的情況看,超聲波主要分為自激式和它激式電源。
Ultrasonic generator, commonly known as ultrasonic box, ultrasonic generator, or ultrasonic power supply. Its function is to convert our mains power (220V or 380V, 50 or 60Hz) into high-frequency AC signals that match the ultrasonic transducer. From the perspective of amplification circuit form, linear amplification circuit and switching power supply circuit can be used. High power ultrasonic power supply generally adopts the circuit form of switching power supply from the perspective of conversion efficiency. Linear power supplies also have their own unique application range, and their advantage is that they do not require strict circuit matching and allow for continuous and rapid changes in operating frequency. From the perspective of the ultrasound industry, ultrasound is mainly divided into self-excited and externally excited power supplies.
超聲波換能器,包括外殼、匹配層即聲窗、壓電陶瓷圓盤換能器、背襯、引出電纜,其特征在于它還包括Cymba1陣列接收器,它由引出電纜、8~16只cymba1換能器、金屬圓環(huán)、和橡膠墊圈組成:Cymbal陣列接收器位于圓盤式壓電換能器3之上:壓電陶瓷圓盤換能器用作基本的超聲波換能器,由它發(fā)射和接收超聲波信號:Cymba1陣列接收器位于圓盤式壓電換能器之上,作為超聲波接收器,用于接收圓盤換能器頻帶之外的多普勒回波信號。
Ultrasonic transducer, including housing, matching layer or acoustic window, piezoelectric ceramic disc transducer, backing, and lead out cable, characterized in that it also includes Cymba1 array receiver, which is composed of lead out cable, 8-16 Cymba1 transducers, metal ring, and rubber gasket: Cymbal array receiver is located above the disc piezoelectric transducer 3: piezoelectric ceramic disc transducer is used as the basic ultrasonic transducer, emitting and receiving ultrasonic signals; Cymba1 array receiver is located above the disc piezoelectric transducer, serving as an ultrasonic receiver, for receiving Doppler echo signals outside the frequency band of the disc transducer.
清洗水槽是超聲波清洗機里盛放需要清洗的物品和清水,有的清洗水槽很小,像家用JP-900S的清洗水槽就很小,有的清洗水槽很大,給工業(yè)定制的全自動超聲波清洗機的水槽就很大。
The cleaning sink is used in ultrasonic cleaning machines to hold items that need to be cleaned and clean water. Some cleaning sinks are very small, such as the JP-900S household cleaning sink, while others are very large. The sink for fully automatic ultrasonic cleaning machines customized for industry is also very large.
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