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高壓水去毛刺清洗機用到的技術有哪些?
來源:http://cyzb88.com/ 時間: 2023-01-04 瀏覽次數(shù): 0
目前,發(fā)動機油通道去毛刺一般使用手工和專用去毛刺機。由于油直徑(8-16mm)小,長度(500-1100mm)長,手動或刷子結構無法可靠地探測油孔,去毛刺效果達不到預期目標。用刷子去除毛刺會導致毛刺不干凈、工件刮花、毛刺起霧等問題。使用完全滲透消除方式,所需的力較大,但由于空間限制,延長桿對毛刺的力較小,無法保證去毛刺效果。
At present, manual and special deburring machines are generally used for deburring engine oil passages. As the oil diameter (8-16mm) is small and the length (500-1100mm) is long, the manual or brush structure cannot reliably detect the oil hole, and the deburring effect cannot reach the expected goal. Using a brush to remove burrs will lead to problems such as unclean burrs, scratched workpieces, and fogged burrs. The force required for complete penetration elimination is large, but due to space limitation, the force of the extension rod on the burr is small, and the burr removal effect cannot be guaranteed.
高壓水去毛刺技術不僅可以完成油污去毛刺,還可以通過清洗機的水處理系統(tǒng)回收使用過的水,實現(xiàn)快速穩(wěn)定,滿足生產(chǎn)線的大量生產(chǎn)需求。原理是水被高壓泵加壓,然后通過高壓管道到達高壓噴嘴,以扇形或錐形噴出。強大沖擊力作用于零件,產(chǎn)生去毛刺效果。高壓水去毛刺方法是機器人將工件發(fā)送到指定車間,然后用安裝在清洗機機身上的高壓水去毛刺裝置去毛刺。
High pressure water deburring technology can not only complete oil deburring, but also recover used water through the water treatment system of the cleaning machine to achieve rapid and stable production and meet the mass production needs of the production line. The principle is that water is pressurized by a high-pressure pump, and then flows through a high-pressure pipe to a high-pressure nozzle, where it is ejected in a fan or cone shape. The powerful impact force acts on the parts to produce deburring effect. The method of high-pressure water deburring is that the robot sends the workpiece to the designated workshop, and then deburring with the high-pressure water deburring device installed on the body of the cleaning machine.
當機械手移動工件使高壓噴嘴完全探入油路時,高壓水路接通,高壓馬蹄打開,不小于30 MPa的高壓水通過液壓管注入高壓噴嘴。機械手夾緊工件,上下移動,使高壓水刀作用于油路中的毛刺,去除毛刺。導向從動件與工件同步上下移動,高壓水的振動引起的高壓噴嘴的擺動得到校正。當工件往復運動時,高壓水道保持流動。用過的水通過清洗機的水處理系統(tǒng)循環(huán)使用。當機械手、升降機構和高壓水路完成設定動作時,高壓馬蹄開始卸載,導軌從動件復位,完成一個油去毛刺的工作循環(huán)。
When the manipulator moves the workpiece to make the high-pressure nozzle fully penetrate into the oil circuit, the high-pressure water circuit is connected, the high-pressure horseshoe is opened, and the high-pressure water not less than 30 MPa is injected into the high-pressure nozzle through the hydraulic pipe. The manipulator clamps the workpiece and moves up and down to make the high-pressure water cutter act on the burr in the oil path to remove the burr. The guide follower moves up and down synchronously with the workpiece, and the swing of the high-pressure nozzle caused by the vibration of high-pressure water is corrected. When the workpiece moves back and forth, the high-pressure water channel keeps flowing. The used water is recycled through the water treatment system of the washer. When the manipulator, lifting mechanism and high-pressure water circuit complete the setting action, the high-pressure horseshoe starts to unload, and the guide rail follower resets, completing a working cycle of oil deburring.
目前,在工業(yè)生產(chǎn),大多數(shù)金屬工件在切割后往往會產(chǎn)生局部或局部毛刺,如果不去除會引起許多不必要的麻煩。
At present, in industrial production, most metal workpieces often produce local or local burrs after cutting, which will cause many unnecessary troubles if not removed.
高壓水去毛刺技術是近年來逐漸成熟的新型清洗技術。 具有投資少、易自動化、環(huán)保等優(yōu)點。 使用高壓水洗機去除毛刺,也可以輕松去除無法手動處理或難以處理的地方。 這個問題用高壓水去除毛刺就可以很容易地解決。
High pressure water deburring technology is a new type of cleaning technology which is gradually mature in recent years. It has the advantages of less investment, easy automation, environmental protection, etc. Use a high-pressure water washer to remove burrs, or easily remove places that cannot be handled manually or are difficult to handle. This problem can be easily solved by deburring with high-pressure water.
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The above is a detailed introduction to the high-pressure deburring cleaning machine. I hope it will be helpful to you. If you have any questions, please contact us. We will provide services for you with our attitude http://cyzb88.com
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